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Other products MD Series Frieze Heat-set machine
MD Series Frieze Machine
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Machine
  • General Information    • Technical Datas, Production Figures
     
 

ELECTRICAL CONSUMPTION

(Included Take-Up Winder )
Type MD 50-124 MD 50-130 MD 50-36 MD 50-48 MD 50-60
Installed Power 104 kW 104 kW 126 kW 126 kW 126 kW
Electrical Consumption 15-23 kW/h 17-24 kW/h 22-30 kW/h 24-33 kW/h* 27-35 kW/h

 

* Steady state production of the Frieze Heat-Set machine with PP / Heat set chamber temperature 145°C

The MD series Frieze Heat-set lines use the full power of the heater elements for quickly heat up of the line for start-up. During normal operating condition the heating power consumption will be fall down up to 70%, with the help of special chamber design and effective isolation.
The electricity consumption was measured with an electrical energy measuring device
(Manufacturer; ENTES, consisting of Power meter type MPR 63 and 3 x 400/5A current transformers)

 

TYPE MD 50-124 MD 50-130 MD 50-36 MD 50-48 MD 50-60
Yarn Number Ends 24 30 36 (2x18) 48 (2x24) 60 (2x30)
Circulation Ventilator Motor 3x3 kW 3x3 kW 3x3 kW 3x3 kW 3x3 kW
Exhaust Motors 2x1,5 kW 2x1,5 kW 2x1,5 kW 2x1,5 kW 2x1,5 kW
Cooling Motor 2,2 kW 2,2 kW 2x 2,2 kW 2x2,2 kW 2x2,2 kW
Control Supply 1 kW 1 kW 1 kW 1 kW 1 kW
Feeding Godets 2,2 kW 2,2 kW 2x2,2 kW 2x2,2 kW 2x2,2 kW
Yarn Layer Motors 2,2 kW 2,2 kW 2x2,2 kW 2x2,2 kW 2x2,2 kW
Transport Belt Motors 2x1,5 kW 2x1,5 kW 4x1,5 kW 4x1,5 kW 4x1,5 kW
Frieze Roller Motor 4 kW 4 kW 2x4 kW 2x4 kW 2x4 kW
Heater Elements 66 kW (30x2,2 ) 66 kW (30x2,2 ) 66 kW (30x2,2 ) 66 kW (30x2,2 ) 66 kW (30x2,2 )
Take-Up Winder 12 kW 12 kW 24 kW 24 kW 24 kW

STEAM CONSUMPTION

The steaming control of the MD series Frieze Heat-set can be implemented in three different systems;

  • Manuel steam inlet control,

  • Chamber steam inlet pressure control,

  • Humidity control with PLEVA monitoring and control system,

The selection of the different control systems can be done easily on the operator Touch Screen Panel.

MD Frieze Heat-set lines are developed and designed specially for energy saving. The inlet/outlets of the belts and also the channels are designed to keep more steam in the heat-set chamber as in swirl flow and therefore reducing the loss of steam into the exhaust.

 

MATERIAL : PP
TYPE Production Steam Inlet Pressure Chamber Inlet Pressure Humidity Consumption
MD 50-124 102-192 kg/h 4 bar 300-320 mbar 80 - 88 ?TP 40-110 kg/h
MD 50-130 127-240 kg/h 4 bar 300-320 mbar 80 - 88 ?TP 45-115 kg/h
MD 50-36 205-265 kg/h 4 bar 300-320 mbar 80 - 88 ?TP 55-140 kg/h
MD 50-48 265-474 kg/h 4 bar 300-320 mbar 80 - 88 ?TP 60-150 kg/h
MD 50-60 335-580 kg/h 4 bar 300-320 mbar 80 - 88 ?TP 80-160 kg/h

*The energy consumption depends on the material of the yarn, setting of the machine, capacity, etc. The measurements mentioned cannot be brought forward one to one to other installations.

PRODUCTION ESTIMATION

The production figures are valid for both, straight yarn and textures yarn. (The below figures are given under the homogeneous extrusion and homogeneous twists values. In case that faulty yarn produced from the extrusion and twist variations of the lot, there may be efficiency loss and the production figures may be influenced negatively)


CALCULATED CAPACITY FOR MD 50-124 FRIEZE HEAT-SET LINE WITH 24 ENDS
BCF dtex Eff. Speed Kg/h Kg/day Ends Heat - Set Dwell Time
PP 2000 single 95 % 500 m/min 102 kg 2.448 kg 24 54 sec.
PP 2600 single 94% 500 m/min 135 kg 3.240 kg 24 54 sec.
PP 3500 single 92% 450 m/min 160 kg 3.840 kg 24 52 sec.
PP 2x1600 cabling 92% 400 m/min 128 kg 3.072 kg 24 50 sec.
PP 2x2600 cabling 91 % 380 m/min 192 kg 4.608 kg 24 50 sec.
Nylon 2000 single 95% 500 m/min 185 kg 4.440 kg 24 54 sec.
Nylon 2x1600 cabling 92% 400 m/min 132 kg 3.168 kg 24 50 sec

 

 

CALCULATED CAPACITY FOR MD 50-130 FRIEZE HEAT-SET LINE WITH 30 ENDS
BCF dtex Eff. Speed Kg/h Kg/day Ends Heat - Set Dwell Time
PP 2000 single 95% 500 m/min 127 kg 3.048 kg 30 54 sec.
PP 2600 single 94% 500 m/min 168 kg 4.032 kg 30 54 sec.
PP 3500 single 92% 450 m/min 200 kg 4.800 kg 30 52 sec.
PP 2x1600 cabling 92% 400 m/min 160 kg 3.840 kg 30 50 sec.
PP 2x2600 cabling 91 % 380 m/min 240 kg 5.760 kg 30 50 sec.
Nylon 2000 single 95% 500 m/min 230 kg 5.520 kg 30 54 sec.
Nylon 2x1600 cabling 92% 400 m/min 165 kg 3.960 kg 30 50 sec.

 

 

CALCULATED CAPACITY FOR MD 50-36 FRIEZE HEAT-SET LINE WITH 36 ENDS
BCF dtex Eff. Speed Kg/h Kg/day Ends Heat - Set Dwell Time
PP 2000 single 95% 500 m/min 205 kg 4.920 kg 36 54 sec.
PP 2600 single 94% 500 m/min 270 kg 6.480 kg 36 54 sec.
PP 3500 single 92% 450 m/min 320 kg 7.680 kg 36 52 sec.
PP 2x1600 cabling 92% 400 m/min 255 kg 6.120 kg 36 50 sec.
PP 2x2600 cabling 91 % 380 m/min 385 kg 9.240 kg 36 50 sec.
Nylon 2000 single 95% 500 m/min 365 kg 8.760 kg 36 54 sec.
Nylon 2x1600 cabling 92% 400 m/min 265 kg 6.360 kg 36 50 sec.

 

 

CALCULATED CAPACITY FOR MD 50-48 FRIEZE HEAT-SET LINE WITH 48 ENDS
BCF dtex Eff. Speed Kg/h Kg/day Ends Heat - Set Dwell Time
PP 2000 single 94% 500 m/min 270 kg 6.480 kg 48 54 sec.
PP 2600 single 92% 500 m/min 350 kg 8.400 kg 48 54 sec.
PP 3500 single 90% 450 m/min 415 kg 9.950 kg 48 52 sec.
PP 2x1600 cabling 90% 400 m/min 330 kg 7.920 kg 48 50 sec.
PP 2x2600 cabling 90% 380 m/min 510 kg 12.200 kg 48 50 sec.
Nylon 2000 single 90% 500 m/min 290 kg 6.950 kg 48 54 sec.
Nylon 2x1600 cabling 90% 400 m/min 345 kg 8.250 kg 48 50 sec.

CALCULATED CAPACITY FOR MD 50-60 FRIEZE HEAT-SET LINE WITH 60 ENDS
BCF dtex Eff. Speed Kg/h Kg/day Ends Heat - Set Dwell Time
PP 2000 single 94 % 500 m/min 335 kg 8.000 kg 60 54 sec.
PP 2600 single 92 % 500 m/min 435 kg 10.400 kg 60 54 sec.
PP 3500 single 90 % 450 m/min 515 kg 12.300 kg 60 52 sec.
PP 2x1600 cabling 90 % 400 m/min 410 kg 9.800 kg 60 50 sec.
PP 2x2600 cabling 90 % 380 m/min 635 kg 15.200 kg 60 50 sec.
Nylon 2000 single 94 % 500 m/min 360 kg 8.600 kg 60 54 sec.
Nylon 2x1600 cabling 90 % 400 m/min 430 kg 10.300 kg 60 50 sec.

 

Calculated production capacities depends on the material of the yarn, setting of the machine, capacity, etc. The measurements mentioned in this report cannot be brought forward one to one to other installations.

 

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