ELECTRICAL CONSUMPTION
| (Included Take-Up Winder ) |
| Type |
MD 50-124 |
MD 50-130 |
MD 50-36 |
MD 50-48 |
MD 50-60 |
| Installed Power |
104 kW |
104 kW |
126 kW |
126 kW |
126 kW |
| Electrical Consumption |
15-23 kW/h |
17-24 kW/h |
22-30 kW/h |
24-33 kW/h* |
27-35 kW/h |
* Steady state production of the Frieze Heat-Set machine with PP / Heat set chamber temperature 145°C
The MD series Frieze Heat-set lines use the full power of the heater elements for quickly heat up of the line for start-up. During normal operating condition the heating power consumption will be fall down up to 70%, with the help of special chamber design and effective isolation.
The electricity consumption was measured with an electrical energy measuring device
(Manufacturer; ENTES, consisting of Power meter type MPR 63 and 3 x 400/5A current transformers)
| TYPE |
MD 50-124 |
MD 50-130 |
MD 50-36 |
MD 50-48 |
MD 50-60 |
| Yarn Number Ends |
24 |
30 |
36 (2x18) |
48 (2x24) |
60 (2x30) |
| Circulation Ventilator Motor |
3x3 kW |
3x3 kW |
3x3 kW |
3x3 kW |
3x3 kW |
| Exhaust Motors |
2x1,5 kW |
2x1,5 kW |
2x1,5 kW |
2x1,5 kW |
2x1,5 kW |
| Cooling Motor |
2,2 kW |
2,2 kW |
2x 2,2 kW |
2x2,2 kW |
2x2,2 kW |
| Control Supply |
1 kW |
1 kW |
1 kW |
1 kW |
1 kW |
| Feeding Godets |
2,2 kW |
2,2 kW |
2x2,2 kW |
2x2,2 kW |
2x2,2 kW |
| Yarn Layer Motors |
2,2 kW |
2,2 kW |
2x2,2 kW |
2x2,2 kW |
2x2,2 kW |
| Transport Belt Motors |
2x1,5 kW |
2x1,5 kW |
4x1,5 kW |
4x1,5 kW |
4x1,5 kW |
| Frieze Roller Motor |
4 kW |
4 kW |
2x4 kW |
2x4 kW |
2x4 kW |
| Heater Elements |
66 kW (30x2,2 ) |
66 kW (30x2,2 ) |
66 kW (30x2,2 ) |
66 kW (30x2,2 ) |
66 kW (30x2,2 ) |
| Take-Up Winder |
12 kW |
12 kW |
24 kW |
24 kW |
24 kW |
STEAM CONSUMPTION
The steaming control of the MD series Frieze Heat-set can be implemented in three different systems;
-
Manuel steam inlet control,
-
Chamber steam inlet pressure control,
-
Humidity control with PLEVA monitoring and control system,
The selection of the different control systems can be done easily on the operator Touch Screen Panel.
MD Frieze Heat-set lines are developed and designed specially for energy saving. The inlet/outlets of the belts and also the channels are designed to keep more steam in the heat-set chamber as in swirl flow and therefore reducing the loss of steam into the exhaust.
| MATERIAL : PP |
| TYPE |
Production |
Steam Inlet Pressure |
Chamber Inlet Pressure |
Humidity |
Consumption |
| MD 50-124 |
102-192 kg/h |
4 bar |
300-320 mbar |
80 - 88 ?TP |
40-110 kg/h |
| MD 50-130 |
127-240 kg/h |
4 bar |
300-320 mbar |
80 - 88 ?TP |
45-115 kg/h |
| MD 50-36 |
205-265 kg/h |
4 bar |
300-320 mbar |
80 - 88 ?TP |
55-140 kg/h |
| MD 50-48 |
265-474 kg/h |
4 bar |
300-320 mbar |
80 - 88 ?TP |
60-150 kg/h |
| MD 50-60 |
335-580 kg/h |
4 bar |
300-320 mbar |
80 - 88 ?TP |
80-160 kg/h |
*The energy consumption depends on the material of the yarn, setting of the machine, capacity, etc. The measurements mentioned cannot be brought forward one to one to other installations.
PRODUCTION ESTIMATION
The production figures are valid for both, straight yarn and textures yarn. (The below figures are given under the homogeneous extrusion and homogeneous twists values. In case that faulty yarn produced from the extrusion and twist variations of the lot, there may be efficiency loss and the production figures may be influenced negatively)
| CALCULATED CAPACITY FOR MD 50-124 FRIEZE HEAT-SET LINE WITH 24 ENDS |
| BCF dtex |
Eff. |
Speed |
Kg/h |
Kg/day |
Ends |
Heat - Set Dwell Time |
| PP 2000 single |
95 % |
500 m/min |
102 kg |
2.448 kg |
24 |
54 sec. |
| PP 2600 single |
94% |
500 m/min |
135 kg |
3.240 kg |
24 |
54 sec. |
| PP 3500 single |
92% |
450 m/min |
160 kg |
3.840 kg |
24 |
52 sec. |
| PP 2x1600 cabling |
92% |
400 m/min |
128 kg |
3.072 kg |
24 |
50 sec. |
| PP 2x2600 cabling |
91 % |
380 m/min |
192 kg |
4.608 kg |
24 |
50 sec. |
| Nylon 2000 single |
95% |
500 m/min |
185 kg |
4.440 kg |
24 |
54 sec. |
| Nylon 2x1600 cabling |
92% |
400 m/min |
132 kg |
3.168 kg |
24 |
50 sec |
| CALCULATED CAPACITY FOR MD 50-130 FRIEZE HEAT-SET LINE WITH 30 ENDS |
| BCF dtex |
Eff. |
Speed |
Kg/h |
Kg/day |
Ends |
Heat - Set Dwell Time |
| PP 2000 single |
95% |
500 m/min |
127 kg |
3.048 kg |
30 |
54 sec. |
| PP 2600 single |
94% |
500 m/min |
168 kg |
4.032 kg |
30 |
54 sec. |
| PP 3500 single |
92% |
450 m/min |
200 kg |
4.800 kg |
30 |
52 sec. |
| PP 2x1600 cabling |
92% |
400 m/min |
160 kg |
3.840 kg |
30 |
50 sec. |
| PP 2x2600 cabling |
91 % |
380 m/min |
240 kg |
5.760 kg |
30 |
50 sec. |
| Nylon 2000 single |
95% |
500 m/min |
230 kg |
5.520 kg |
30 |
54 sec. |
| Nylon 2x1600 cabling |
92% |
400 m/min |
165 kg |
3.960 kg |
30 |
50 sec. |
| CALCULATED CAPACITY FOR MD 50-36 FRIEZE HEAT-SET LINE WITH 36 ENDS |
| BCF dtex |
Eff. |
Speed |
Kg/h |
Kg/day |
Ends |
Heat - Set Dwell Time |
| PP 2000 single |
95% |
500 m/min |
205 kg |
4.920 kg |
36 |
54 sec. |
| PP 2600 single |
94% |
500 m/min |
270 kg |
6.480 kg |
36 |
54 sec. |
| PP 3500 single |
92% |
450 m/min |
320 kg |
7.680 kg |
36 |
52 sec. |
| PP 2x1600 cabling |
92% |
400 m/min |
255 kg |
6.120 kg |
36 |
50 sec. |
| PP 2x2600 cabling |
91 % |
380 m/min |
385 kg |
9.240 kg |
36 |
50 sec. |
| Nylon 2000 single |
95% |
500 m/min |
365 kg |
8.760 kg |
36 |
54 sec. |
| Nylon 2x1600 cabling |
92% |
400 m/min |
265 kg |
6.360 kg |
36 |
50 sec. |
| CALCULATED CAPACITY FOR MD 50-48 FRIEZE HEAT-SET LINE WITH 48 ENDS |
| BCF dtex |
Eff. |
Speed |
Kg/h |
Kg/day |
Ends |
Heat - Set Dwell Time |
| PP 2000 single |
94% |
500 m/min |
270 kg |
6.480 kg |
48 |
54 sec. |
| PP 2600 single |
92% |
500 m/min |
350 kg |
8.400 kg |
48 |
54 sec. |
| PP 3500 single |
90% |
450 m/min |
415 kg |
9.950 kg |
48 |
52 sec. |
| PP 2x1600 cabling |
90% |
400 m/min |
330 kg |
7.920 kg |
48 |
50 sec. |
| PP 2x2600 cabling |
90% |
380 m/min |
510 kg |
12.200 kg |
48 |
50 sec. |
| Nylon 2000 single |
90% |
500 m/min |
290 kg |
6.950 kg |
48 |
54 sec. |
| Nylon 2x1600 cabling |
90% |
400 m/min |
345 kg |
8.250 kg |
48 |
50 sec. |
| CALCULATED CAPACITY FOR MD 50-60 FRIEZE HEAT-SET LINE WITH 60 ENDS |
| BCF dtex |
Eff. |
Speed |
Kg/h |
Kg/day |
Ends |
Heat - Set Dwell Time |
| PP 2000 single |
94 % |
500 m/min |
335 kg |
8.000 kg |
60 |
54 sec. |
| PP 2600 single |
92 % |
500 m/min |
435 kg |
10.400 kg |
60 |
54 sec. |
| PP 3500 single |
90 % |
450 m/min |
515 kg |
12.300 kg |
60 |
52 sec. |
| PP 2x1600 cabling |
90 % |
400 m/min |
410 kg |
9.800 kg |
60 |
50 sec. |
| PP 2x2600 cabling |
90 % |
380 m/min |
635 kg |
15.200 kg |
60 |
50 sec. |
| Nylon 2000 single |
94 % |
500 m/min |
360 kg |
8.600 kg |
60 |
54 sec. |
| Nylon 2x1600 cabling |
90 % |
400 m/min |
430 kg |
10.300 kg |
60 |
50 sec. |
Calculated production capacities depends on the material of the yarn, setting of the machine, capacity, etc. The
measurements mentioned in this report cannot be brought forward one to one to other installations.
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